Pinion Cover Heavy Duty JP0060 – Polaris Higlifter

JAY PARTS

$206.00

JAY PARTS Pinion Cover HD – Polaris Sportsman Highlifter models

+ 2 SKF BearingS for the pinion for FREE!

  • reinforced frame
  • no play in the bearing
  • AW 7075 aluminum
  • 2 x SKF roller bearing included

A “must have” for the demanding driving style!

WORKS WITH THE FOLLOWING MODELS
Polaris Sportsman 850 Highlifter | 2015 – 2017
Polaris Sportsman 1000 Highlifter | 2015 – 2017

REPLACES ORIGINAL PART NUMBER: 3235200

QTY:
1 Cover with oil seal ring, O-ring and INA bearing
4 Screws
1 Cotter pin
2 SKF roller bearings for the pinion

In stock

UPS shipping time approx. 1 - 7 days within USA

SKU: JP0060
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Description
Instruction
Warranty & Returns
Additional Info
Reviews
Question ?
Description

JAY PARTS Pinion Cover Aluminium Reinforced Polaris Highlifter

Please check Model/Year!

The Jay Parts Differential Cover strengthens the Front Differential several times over against breakage and removes play in the bearing seat. Save yourself a lot of money by exchanging the original cover for the reinforced version from JAY PARTS in time.

OUR RECOMMENDATION
- Replace the cover before it breaks, because 80% of the time the whole Front Differential has to be replaced.
- Swap the supplied SKF roller bearings of the pinion, as these usually show wear!
- Change the Front Differential oil! ATTENTION: Use only the original Demand Drive oil.
- Installation by a professional workshop is recommended

Made in Europe

California Proposition 65 Warning
WARNING:
This product may contain a chemical known to the State of California to cause cancer or birth defects or other reproductive harm.

CHOCKING HAZARD: Small parts. No parts for children.
Instruction

Instruction

Installation Instruction for JAY PARTS Pinion Cover HD Highlifter
WHY SHOULD I BYE THE PINION COVER REINFORCED?

Unfortunately Polaris has not only the problem until the year of construction 2017 that the flange on the screw connection breaks also the bearing seat is not designed enough and it can be on the bevel pinions an elevated wear occurs. In Polaris update 2018, the material was changed, but the bearing seat unfortunately is the same bad.

WE RECOMMEND THE INSTALLATION BY A PROFESSIONAL WORKSHOP.

ASSEMBLY

To assemble the cover here are some important and helpful points:

As a first step you should drain the differential oil (screw down the Front Differential)

  • pick up vehicle
  • disassemble the front right wheel
  • with the punch through the spline of the propshaft (connection between propshaft/ differential).

Push the propshaft backwards – remove the original flange (4 screws) – pull out the drive pinion with the bearing.

Check the bearing for noises. Swap the supplied SKF roller bearings of the pinion, as these usually show wear!

Difference to the original:
The bearing (with the bevel pinions ) must be pressed in because it is one of the most important features of our cover to minimize wear. Do not hit with the hammer!

Use a little grease for the needle bearing, oil seal and o-ring.

Then built the pinion again in reverse order together.
After assembling the differential turn the pinion in both directions. It must be easy and must not have a game.

DO NOT forget to fill the differential oil, capacity 275 ml (Polaris instruction) – our experience: 190-200 ml

ATTENTION

Use ONLY the original POLARIS DEMAND DRIVE OIL!

TORQUES

  • Cover screws 10‐15 NM
  • Oil filling and drain screw 11‐14 NM
Warranty & Returns

Warranty & Returns

JAY PARTS USA Inc. offers products from premium manufactures and we strive to provide our customers with the best service and warranty.
Please note: All products are warrantied to the original purchaser only.

Be sure to inspect your packages for any damage at time of delivery.

Please check out the details of our Warranty Policy and our warranty claims process before sending a claim to us.

Additional Info
Weight 0.9 lbs
Dimensions 5 × 4 × 3 in
Brand

JAY PARTS

Made in

Europe

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Pinion Cover Heavy Duty JP0060 - Polaris Higlifter

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